10 Most Common Polaris Sportsman Lift Kit Problems – And How to Fix Them

If you have a Polaris Sportsman, you know it is a workhorse. These machines are rugged and can handle any job you throw at them. But even the best machines sometimes need a little help. That's where lift kits come in. A lift kit can give your Sportsman the extra boost to take on anything. But even with a boost, you must know how to take care of them. This blog post will discuss the most common Polaris Sportsman lift kit problems and how to fix them!

Most Common Problems With Polaris Sportsman Lift Kits

Polaris Sportsman lift kits can be tricky to install and maintain. Here are some of the most common problems associated with Polaris Sportsman lift kits:

1. Weak Springs

If your spring is too weak for the load you carry, it could cause instability or failure. This is one of the most common problems with Polaris Sportsman lift kits and can be caused by various factors, such as worn-out or incorrect springs. The best solution is to replace the springs with new ones that are strong enough for your particular application.

2. Poorly Installed Components

Another common problem with Polaris Sportsman lift kits is improperly installed components. Ensure all parts are aligned and tightened correctly when installing a lift kit. Poorly installed components can lead to dangerous levels of instability when driving off-road or in other challenging conditions.

3. Wrong Shocks

The shock absorber is one of the most important components of any lift kit. If it isn’t suitable for your Polaris Sportsman, it can cause problems such as excessive bouncing or swaying when driving off-road. Make sure to check and double-check that you have the correct shocks installed before use.

4. Worn-Out Parts

Over time, parts on a lift kit may wear out due to regular use or environmental factors. This could lead to instability and unsafe driving conditions, so inspect all components regularly and replace worn ones as soon as possible. Front and stock axles may also need to be replaced if worn.

5. Wrong Lift Height

Another common problem with Polaris Sportsman lift kits is incorrect height. Installing too large of a lift kit can lead to difficult-to-control driving conditions and potential damage. Ensure you have the correct lift height for your application before use.

6. Poorly Balanced Kit

It is important to ensure that your Polaris Sportsman lift kit is balanced correctly for the best performance. If it is not, it can cause excessive bounce or swaying when driving off-road.

7. Incorrectly Installed Brackets

When installing a lift kit, you must install all brackets correctly. Not doing so can lead to instability and dangerous conditions while driving off-road. Make sure they are installed correctly before use!

8. Wrong Tire Size

Another common problem with Polaris Sportsman lift kits is incorrect tire size selection. Choosing tires that will work right with your specific lift kit is important for optimal performance and stability.

9. Improperly Adjusted Shocks

It’s important to ensure all shocks are correctly adjusted when installing a lift kit on your Polaris Sportsman. Improperly adjusted shocks can lead to instability and dangerous conditions while driving off-road.

10. Poor Quality Parts

Finally, poor-quality parts are one of the most common problems with Polaris Sportsman lift kits. Make sure you buy from a reputable source, and always check reviews before making any purchases.

How To Install A Polaris Sportsman Lift Kit On Your Own?

If you’re looking to install a lift kit on your Polaris Sportsman, you should consider a few things. First, ensure you have the proper tools and supplies for the job. You will need an adjustable wrench, a socket set with extension bars, pliers or vice grips, some metric Allen wrenches, and screwdrivers. Rhino axles, shocks, lift brackets, and other components will also be necessary.

 

Once your tools and supplies are gathered together, it’s time to begin the installation. Start by removing the existing shocks from your vehicle using an adjustable wrench or socket set. Then, locate the mounting brackets for your Polaris Sportsman lift kit and install them onto your vehicle's frame. Make sure all bolts are tightened securely. Once the brackets have been installed, it’s time to attach the shocks to the mountings. Make sure to use the proper nuts and bolts for this step, as incorrect sizing could lead to dangerous driving conditions. Deep mud pits and other off-road obstacles can strain your suspension immensely, so make sure to secure the shocks tightly.

 

Finally, adjust your shock absorber's settings according to the instructions provided with your Polaris Sportsman lift kit before taking it out for a test drive. Test drive in an open area first without any passengers or cargo – this will help you identify any potential problems that may need adjusting before the regular operation of your vehicle with a new lift kit.

When Is It Time To Replace A Polaris Sportsman Lift Kit?

Inspecting all components regularly and replacing them if necessary to ensure optimal performance and safety while driving off-road is important. Additionally, ensure you are using the correct parts for your particular vehicle – incorrect parts can lead to instability and dangerous operating conditions. Finally, always consult a qualified technician before attempting any installation on your own – they can help save you time and money in the long run! In general, Polaris Sportsman lift kits should be replaced every few years or as soon as any components show signs of wear.

Wrapping Up

Polaris Sportsman lift kits can be tricky to install and maintain, but with the right knowledge and tools, you can get the most out of your vehicle. Be sure to inspect all components regularly and replace them if needed to ensure optimal performance and safety while driving off-road. Also, consult a qualified technician before attempting any installation on your own – they can help save you time and money in the long run. If you’re looking for parts for your UTV, make sure you check out Lion parts for all your UTV parts and outdoor needs!